Your Premier Tunnel Works Partner
Welcome to R S Mech Tech, your premier destination for comprehensive tunnel works solutions. With a legacy of excellence dating back to our establishment in 2013, we have earned our reputation as a trusted and reliable provider of tunneling services for a wide range of projects. Our commitment to innovation, safety, and precision sets us apart as a leader in the field.
Rail bolts are important fasteners in railway systems that securely join rails together and help maintain the stability and alignment of the track. Their proper installation and maintenance are crucial for ensuring safe and efficient train operations. segments together and can be used in both the radial and circumferential joints.
A socket is a tool used for turning bolts, nuts, or other fasteners with a hexagonal or square-shaped recessed head. sockets are used to permanently fix tunnel segments together and can be used in both the radial and circumferential joints.
A rail bolt is a type of fastener used in railway construction to secure railroad tracks to the underlying base or ties. It is specifically designed to provide a strong and secure connection between the rail and the supporting structure.
T-Head bolts have been specifically developed for use in shaft construction. Typically, they are used when constructing a shaft using the underpin method.
Tunnel socket bolts, also known as tunnel bolts, are specifically designed for use in tunneling and mining applications. They are used to secure various structures, such as tunnel linings, supports, and rock bolts. Tunnel socket bolts are available in different types, each with its own specific features and applications.
The MODULOCK Connecting Systems refer to a specific type of modular interlocking paving system used in construction and landscaping projects.
MODULOCK consists of a connecting dowel moulded from high strength, high durability plastic together with two locking assemblies, one cast into each adjacent tunnel lining segment.
Bolts and the accompanying ‘cast-in’ sockets are used as connectors to fix tunnel segments together and can be used in both radial and circumferential sides of the segment. Bolt is screwed into the socket in order to ensure the correct geometry of the ring but also to compress correctly the gasket.
These patented locking collets allow the dowel to enter with minimum compression force and then lock in place preventing withdrawal. Significantly, the dowel can restrain the forces generated by both hydrophilic and compression gasket types, minimising joint gaps and offsets.
Grout sockets can be used for a variety of precast applications. Designed to be bi-functional, these sockets can be used inconjunction with the TBM’s segment erection system to lift segments into place in the ring, or for primary or secondary grouting through the segments.
Grout Plugs to close off the inside of the sockets, normally used with a sealing ring and which can resist pressures up to 20 bar.
Grout sockets are specially designed to allow primary or secondary grouting work after installation of the segment. All our sockets can be also used as lifting sockets for the handling and installation of the concrete segments, thanks to a dedicated lifting pin installed on the TBM’s erector. A variety of designs can be upplied to suit any requirements.
A segment lifting pin, also known as a lifting lug or a lifting eye, is a device used to facilitate the lifting and handling of heavy objects or segments. It is typically a metal component with a threaded hole or a loop that provides a secure attachment point for lifting equipment, such as cranes, hoists, or slings.
Packers are simple and cost-effective products control the position between the concrete segments, providing a good shear resistance and full control of tight tolerances and slip hazards.
Packers are simple and cost-effective products control the position between the concrete segments, providing a good shear resistance and full control of tight tolerances and slip hazards.
Packers are simple and cost-effective products control the position between the concrete segments, providing a good shear resistance and full control of tight tolerances and slip hazards.
Cable Hangers are used extensively throughout rail & public mass transit systems for supporting power, signal and omms cable runs - this includes LVHV cable support and hanging for multi-core and bundled cables on extended horizontal cable runs and hanging cables on walls and support structures, e.g. tunnel cable installations and lighting system.
Our range of fish plates facilitates seamless rail jointing within tunnels. These vital components, also known as rail joints or splice bars, are manufactured to the highest standards, ensuring precise alignment, strength, and resistance to wear and fatigue. With our fish plates, you can achieve smooth rail connectivity, minimizing the risk of derailments or misalignments in tunnel operations.
Our rail clits are meticulously engineered to provide secure and efficient rail fastening within tunnels. Crafted from premium materials, our clits offer exceptional strength, durability, and resistance to environmental factors such as vibrations and temperature fluctuations. We offer a diverse range of rail clit designs to accommodate various rail profiles, guaranteeing a precise fit and reliable performance.
R.S. Mech Tech offers high-performance sleepers specifically designed for tunnel applications. Utilizing advanced composite materials or concrete, our sleepers provide superior load-bearing capacity, fire resistance, and longevity. Engineered to withstand tunnel-specific challenges, including moisture, chemical exposure, and thermal expansion, our sleepers ensure a stable foundation for rail tracks, enhancing safety and longevity.
"A conical bolt, also known as a taper bolt, is a type of bolt with a conical or tapered shape. It is designed to fit into a correspondingly tapered hole or receptacle, creating a secure and tight connection between two or more components.
A mold bolt check nut with a lock is a crucial component in the field of manufacturing and mold assembly. This specialized nut serves a dual purpose:
A socket bolt, also known as a socket head cap screw, is a type of fastener widely used in various industries and applications. It features a cylindrical shaft with a hexagonal recess (socket) at the head, which allows it to be tightened or loosened using a hex key or socket wrench.
A washer bolt, commonly known as a bolt with a washer attached, is a fundamental fastening component used in various applications across industries. This type of bolt consists of a threaded shaft and a flat, circular washer positioned beneath the bolt head or nut.
The banana bolt is a crucial spare part used in molding machines. It is a specialized bolt designed with a curved shape resembling a banana. This bolt is responsible for securing various components of the molding machine together, ensuring stability and proper alignment during the molding process. The unique curved design allows for flexible adjustments and ease of installation.
The lever bolt is another essential spare part utilized in molding machines. It is a bolt specifically designed with a lever-like mechanism attached to it. This component plays a vital role in controlling the movement and operation of different parts within the molding machine. The lever bolt enables precise adjustments and positioning, allowing for efficient and accurate molding operations.
The mould spring is a critical spare part used in molding machines to provide essential tension and support. It is a highly resilient spring that is placed within the mold assembly. The mould spring assists in maintaining the desired pressure and tension required during the molding process. It helps in achieving uniform distribution of force, ensuring the proper shaping and formation of molded products.
These spare parts, including the banana bolt, lever bolt, mould spring, Pin's & Washer plates are essential components that contribute to the smooth and efficient operation of molding machines. They are designed to with stand high pressures, provide stability, and enable precise adjustments, ensuring optimal performance and quality in the molding process.
A single cutter spacer ring and a twin cutter spacer ring are both components used in concrete cutting and drilling operations.
A cutter crush ring, also known as a cutting ring or crush ring, is a component used in concrete cutting or drilling
A mechanical seal in a Tunnel Boring Machine (TBM) is a critical component that ensures the integrity of the machine's main drive shaft and prevents the leakage of water or other fluids into the tunnel during excavation. It plays a vital role in maintaining a safe and efficient working environment inside the TBM.
Victaulic clamps, also known as Victaulic couplings, are mechanical pipe connectors widely used in tunnel construction for joining and securing pipes in various applications. These clamps provide a reliable and efficient method of connecting pipes in tunnels, ensuring a strong and leak-proof connection.
A mechanical grout packer, also known as a mechanical injection packer or mechanical grout plug, is a specialized tool used in construction and civil engineering projects for injecting grout or other materials into cracks, joints, or voids within structures. It is designed to create a tight and durable seal to prevent the leakage of fluids or to provide structural reinforcement.
"Square pipe planks" typically refers to planks or boards made from square-shaped pipes. These planks are created by cutting square-shaped pipes into desired lengths and using them as structural elements for various applications.
Sheet metal planks with hook type" refers to a specific type of sheet metal plank that is designed with hooks or integrated hooks on the edges or ends of the plank. These hooks are used for various purposes, including connecting or interlocking multiple planks together to create a continuous platform or walkway.
GI sheet metal planks refer to planks made from Galvanized Iron (GI) sheet metal. Galvanized Iron is a type of steel that has been coated with a layer of zinc to provide protection against corrosion and rust.
The tunnel walkway and handrail fabrication and erection work involves the construction and installation of walkways and handrails within tunnels or underground passages. This essential infrastructure ensures the safe movement of pedestrians and maintenance personnel in these confined spaces. Here is an introduction to the work done for tunnel walkway and handrail fabrication and erection:
At the site, our dedicated crew prepares the area for the erection process. This involves clearing the space, ensuring a stable foundation, and making necessary adjustments to accommodate the walkway and handrail system.
Customized fabrication is a dynamic and innovative manufacturing process that caters to the unique needs and preferences of individual customers. It involves creating tailor-made products or components that are specifically designed to meet precise specifications and requirements. Through a combination of advanced technologies, skilled craftsmanship, and a deep understanding of customer needs, customized fabrication enables the production of one-of-a-kind items that may not be available as standard off-the-shelf products. This process empowers customers to bring their ideas to life, providing them with unparalleled flexibility, personalization, and control over the final product. From custom-designed furniture and personalized jewelry to specialized machinery and architectural structures, customized fabrication offers limitless possibilities for creativity and individual expression.
An evacuation barrier is a safety measure designed to control and guide the movement of people during emergency evacuations. It is used to create a clear and safe pathway for evacuees to exit a building or area in the event of a fire, natural disaster, or any other emergency situation.
Cover plate refers to a component used to cover and protect the water stopper from external elements. While water stoppers themselves are typically installed within joints or gaps in concrete structures to prevent water penetration, cover plates are used to provide additional protection and maintain the integrity of the water stopper.
A drainage spout, also known as a drain spout or downspout, is a component of a building's rainwater drainage system. It is typically attached to the gutter system and is responsible for directing rainwater from the roof and gutters away from the building's foundation.
A shaft climbing pawl and pocket are components of a climbing system used for vertical access and movement in tall structures such as chimneys, towers, or shafts. These components are commonly used in construction, maintenance, and inspection activities where workers need to ascend or descend within confined vertical spaces.
MS Transformer Gate" refer to a gate entry point or access control system used to monitor and regulate the entry of labor, materials, machinery, equipment, and cranes into a construction site.
Deviation and expansion steel pipes are often used in the construction of bridge spans over rivers or other bodies of water. These specialized pipes are designed to accommodate movements caused by thermal expansion, contraction, and structural deflections.
A mobile foamwork tower, also known as a mobile scaffold tower or mobile access tower, is a versatile and portable structure used in construction, maintenance, and repair projects. It provides a safe working platform for workers to access elevated areas, perform tasks, and carry out various construction activities. It also used for Survellaince.
A puddle flange is a plumbing fitting used in construction and infrastructure projects to prevent water penetration around pipes that pass through concrete structures, such as floors, walls, or foundations. It is designed to create a waterproof seal and protect against the potential ingress of water or other liquids.
A segment lifting beam, also known as a spreader beam or lifting beam, is a specialized device used in the construction and industrial sectors to lift and transport heavy or bulky loads. It is designed to provide a stable and secure lifting solution by evenly distributing the load's weight across multiple lifting points.
A pile cap shutter, as mentioned earlier, is a temporary formwork system used during the construction of pile caps. Pile caps are thick concrete mats that are placed on top of groups of piles to distribute the load from columns or walls to the piles below. The pile cap shutter is assembled around the pile heads to contain the poured concrete and shape it into the desired form. It also supports the reinforcing steel bars (rebar) within the pile cap. Once the concrete has cured and gained sufficient strength, the shutter is removed.
A pier cap shutter serves a similar purpose as a pile cap shutter but is specifically designed for constructing pier caps. Pier caps are horizontal structural elements that sit on top of bridge piers or columns to support the bridge deck or beams. Pier caps transfer the load from the bridge or structure to the supporting piers. The pier cap shutter is assembled around the pier head, creating a mold for pouring and shaping the concrete. It provides support and containment for the poured concrete and ensures that the reinforcing steel bars are properly positioned. Once the concrete has cured, the shutter is dismantled or removed, leaving behind a solid pier cap.
MS liners are often used to line the interior of structures such as tanks, pipes, or ducts to protect them from corrosion, abrasion, or chemical attack. The MS liner acts as a protective barrier, extending the lifespan of the structure and ensuring its integrity.
An insert plate, also known as a router plate or router table plate, is a flat, removable plate designed to fit into the top surface of a router table. It provides a stable and convenient platform for mounting a handheld router upside down, allowing for precise and controlled routing operations.
Man basket cages provide a safe and efficient means for workers to access elevated areas and perform tasks at height. They are commonly used in construction, maintenance, and industrial settings, such as in power plants, refineries, bridge construction, or building exteriors.
Conveyor Rollers: Conveyor rollers are used in conveyor systems to support and guide the movement of objects or materials along a belt. They are often made of materials such as steel, plastic, or rubber and can be designed with various surface patterns to enhance grip and facilitate smooth transportation.
Walkway planks, also known as walkway gratings or walkway platforms, are flat, sturdy surfaces designed for safe pedestrian passage over open or elevated areas. They are commonly used in industrial, commercial, and construction settings to create temporary or permanent walkways, access paths, or elevated platforms.
When using walkway planks, it is essential to follow safety guidelines and regulations, such as those set by Occupational Safety and Health Administration (OSHA) or relevant local authorities. Regular inspection, maintenance, and cleaning are important to ensure the integrity and safety of the walkway planks.
Walkway planks offer a practical solution for creating safe pedestrian walkways in various industrial and commercial environments. They enhance accessibility, improve worker safety, and facilitate movement over open or elevated areas.
Pressed fix/swivel coupler is a type of scaffolding coupler that is used to connect two scaffold tubes at any angle. It is used to join two tubes together at right angles and is commonly used in scaffolding applications.
The forged fix/swivel coupler is designed to fit over the end of two scaffold tubes and is then tightened using a bolt and nut. The swivel coupler allows for greater flexibility in the positioning of the scaffold tubes.
A sleeve coupler is a type of coupling used in construction and scaffolding applications to connect two scaffold tubes end-to-end. It consists of a cylindrical sleeve with internal grooves or ridges and a set of bolts or pins that secure the tubes together.
Joint pin is a type of scaffolding accessory that is used to connect two scaffold tubes end to end. It is used to create a longer scaffold tube and is commonly used in scaffolding applications.
The waller plate is typically a flat, rectangular or square plate made of steel or another strong material. It is installed at the junction where two or more structural members meet, such as where a beam intersects a column or where two beams are connected.
Wedge pin is a type of scaffolding accessory that is used to secure the scaffold tube to the scaffold fitting. It is used to prevent the tube from slipping or moving and is commonly used in scaffolding applications.
Ladder clamp is a type of scaffolding clamp that is used to attach a ladder to a scaffold. It is used to secure the ladder to the scaffold and prevent it from slipping or moving.
Scaffolding pipes are designed to provide stability and support for workers, tools, and materials at elevated heights during building construction, maintenance, repair, or renovation projects. They are an integral part of scaffolding systems, forming the framework upon which the scaffolding structure is built.
The primary function of a turnbuckle is to provide a means of tightening or loosening the tension in a system by adjusting the length of the connected components. This is achieved by rotating the central threaded section of the turnbuckle, which simultaneously moves the two end fittings closer together or farther apart.
A base plate, also known as a foundation plate or mounting plate, is a flat, usually square or rectangular, metal or plastic plate that serves as a support or anchor for various structures, equipment, or objects. It is typically installed at the base or bottom of the object it is supporting.
An anchor nut is a type of nut that is used to create a permanent and secure connection between two components, usually on the blind side or the backside of an assembly. An anchor nut is internally threaded and can be attached to a bolt or a screw that passes through the assembly.
A wing nut is a type of nut that has two wings or projections on either side that can be gripped and turned by hand. A wing nut can be used to fasten or adjust two or more components without the need for a tool. A wing nut can have different shapes and sizes, depending on the application and the requirement.
A tie rod is a type of rod or bar that is used to connect or hold two or more components together, usually under tension. A tie rod can have different shapes and sizes, depending on the application and the requirement.
An anchor cone is a device that is used to anchor the end of a prestressing strand or cable within a concrete structure. An anchor cone is typically made of cast iron or steel and is inserted into a drilled hole in the concrete. An anchor cone has a conical shape that allows the strand or cable to flare out and create a strong bond with the concrete.
A water stopper is a device that is used to prevent or reduce the leakage of water through joints or cracks in concrete structures, such as basements, tanks, pools, foundations, etc. A water stopper can be made of plastic or rubber, and can have different shapes and sizes, depending on the application and the requirement
A ceramic ferrule is used to hold and align the fiber optic cable within a connector. A ceramic ferrule can provide a precise and stable connection that minimizes the loss of light and improves the transmission quality.
A scaffolding holder and tag is a device that is used to display and record the safety information and status of a scaffolding structure. A scaffolding holder and tag consists of a plastic or metal holder that can be attached to the scaffolding frame, and a paper or plastic tag that can be inserted into the holder.
A PVC cover block is a device that is made of polyvinyl chloride (PVC) material and is used to provide a minimum cover or gap between the reinforcement bars and the concrete surface. A PVC cover block can help to protect the reinforcement bars from corrosion, fire, and mechanical damage, and also ensure the structural strength and durability of the concrete.
A PVC rung is a device that is made of polyvinyl chloride (PVC) material and is used to provide a step or a foothold for climbing or descending a structure, such as a water tank, a sewerage manhole, or an overhead tank.
A rebar cap is a protective cover for the end of a concrete reinforcing bar that is placed on protruding rebar at construction sites.
A T bolt is a type of fastener characterized by its T-shaped head and threaded shaft. It is commonly used in mechanical and structural applications where a secure and adjustable connection is required.
An eye bolt is a type of fastener commonly used in construction, rigging, and lifting applications. It consists of a threaded shank with a looped eye at one end, resembling a bolt with a circular or oval-shaped attachment point.
A stub pin is a small, sturdy metal pin used in construction and scaffolding to secure and align scaffolding components. It is commonly used in conjunction with couplers or connectors to create a stable and secure scaffolding structure.
Crow bars come in various sizes, with lengths ranging from a few inches to several feet. They are typically made from strong and durable materials like steel, ensuring their ability to with stand high levels of force. Some crowbars may also feature additional features like a textured grip or a flat striking surface on the hooked end for added functionality.
Acrow plate is a type of scaffolding accessory that is used to secure the scaffold tube to the scaffold fitting. It is used to prevent the tube from slipping or moving and is commonly used in scaffolding applications.
Acrow span is a type of scaffolding accessory that is used to create a longer scaffold tube. It is used to connect two scaffold tubes end to end and is commonly used in scaffolding applications.
The C clamp gets its name from its shape, resembling the letter "C". It consists of a screw mechanism and a fixed jaw or pad on one side, and a sliding jaw or pad on the other side. The fixed jaw is typically attached to a stationary surface or workbench, while the sliding jaw can be adjusted along the screw to accommodate different object sizes.
A cable tray is a structure used to support and organize electrical cables and wires in various commercial, industrial, and residential settings. It is designed to provide a safe and efficient solution for cable management, allowing for easy installation, maintenance, and accessibility.
Wall ties are hidden from view after construction, but they play a vital role in ensuring the stability of the building. Wall ties are usually made of corrosion-resistant and fire-resistant materials, such as stainless steel or basalt fibres, and have a drip formation to prevent water from crossing the cavity between the walls.
A sacrificial wall tie is a type of wall tie that is designed to be left in place after the removal of formwork in concrete construction. Sacrificial wall ties are usually made of mild steel and have a break-off point that allows the outer part of the tie to be snapped off, leaving the inner part embedded in the concrete.
A panel puller is a tool that is used to remove or install panels, such as formwork panels, door panels, wall panels, etc. Panel pullers can have different shapes and sizes, depending on the type and size of the panel they are designed for.
A hole bari consists of a metal rod with a pointed tip that can pierce through the material and a handle that can be gripped or hammered to apply force on the rod. A hole bari can have different lengths and diameters, depending on the size and depth of the hole required.
A wall tie remover is a tool that is used to remove the wall ties that are used to connect two parallel walls of a building, usually made of bricks or blocks. Wall ties are hidden from view after construction, but they may need to be removed for various reasons, such as repairing, replacing, or inspecting the walls.
An HDPE sleeve is a cylindrical tube that is made of high-density polyethylene (HDPE), a type of plastic that is resistant to corrosion, abrasion, impact, and chemicals. An HDPE sleeve can be used for various purposes.
An ejector sleeve is a cylindrical part that is used in injection molding machines to eject the plastic parts from the mold. The sleeve is placed in the mold and is used to push the part out of the mold when it is opened.
A vertical soldier can be installed by boring holes on the wall line, typically at 2 to 3m centers, placing the steel beams or columns within the holes and concreting the base of each beam or column below the final formation level.
A sikanja clamp is a type of hardware that is used to support scaffolding structures or column shuttering at construction sites. A sikanja clamp consists of a metal rod with a C-shaped hook at one end and a threaded end at the other. The hook can grip the edge of a shuttering plate or a scaffolding pipe, while the threaded end can be tightened or loosened by a nut to adjust the clamping force.
A tripod is a device that consists of three legs and a platform or a head that can support and stabilize another object, such as a camera, a telescope, a lamp, etc. A tripod can have different features and functions, depending on the type and purpose of the object it supports.
A bottom alignment turnbuckle is a type of turnbuckle that is used to adjust the alignment of the bottom rails or plates of a formwork system. A turnbuckle is a device that consists of a metal body with two threaded end fittings that can be screwed in or out to increase or decrease the tension or length of a rigging assembly.
A beam forming support is a device that is used to support and align the beams or girders that are used to form the shape and size of a concrete structure, such as a bridge, a building, or a tunnel. A beam forming support consists of a metal frame with adjustable legs and clamps that can hold the beams or girders in place during the construction process.
At R S Mech Tech, we take pride in being a leading force in the world of custom fabrication. Since our establishment in 2013, we have been unwavering in our commitment to delivering top-notch fabrication solutions to a diverse range of industries. As an ISO Certified Manufacturer and Supplier, we bring innovation, precision, and excellence to every project we undertake.